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Offline Selective Soldering Machine ASEL-450

Quick Overview
Offline Selective Soldering Machine System

Machine working concept: Solder pot and flux sprayer is fixed,PCB is moved by X/Y/Z with servo motor inline N2 heating system,Soldering path and fluxing path can be programming by PC,line-on camera is option to show the sodering process.

Machine working concept: Solder pot and flux sprayer is fixed, PCB is moved by X/Y/Z with servo motor inline N2 heating system, Soldering path and fluxing path can be programming by PC,line-on camera is option to show the soldering process.

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Solder It

Solder it” is windows OS 7 based software to create a solder program for each single solder point,with an easy POINT AND CLICK tool a repeatable solder program is done within minutes

Advantages:

Standard equipped with Fiducial point setting, easy to get good repeat-ability of  position.


● Standard equipped with Fiducial point setting, easy to get good repeat-ability of 

position. Programming under Gerber information,more precision information than 

picture All PCB information will be set and stock like dimension etc.

 

At the production page, it will show in-time working position, fidicious camera,  and main parameters.


● At the production page, it will show in-time working position, fidicious camera, 

and main parameters.

 

 Empty Move Time,Site Working Time,Total Time:user can find Estimated Time for Empty Move,Site Working and Total.


● Empty Move Time,Site Working Time,Total Time:user can find Estimated Time 

for Empty Move,Site Working and Total.

 

Pallet Details:It is the information about pallet,and it can choice which one working or not.


● Pallet Details:It is the information about pallet,and it can choice which one 

working or not.

 

Wise assignment contains every basic feature


● Wise assignment contains every basic feature which are used to prepare 

machine before starting production,including Auto Home,Sensor and Axis 

Status,Auto Wave Height Calibration,Auto Solder Fill-up and Navigation for 

position calibration.

 

Machine’s setting will be opened for superior engineer


● Machine’s setting will be opened for superior engineer.

① Can determine the wave calibration location, how often, very useful & 

necessary unction to get a uniform soldering quality.

②Can determine location to feed solder wire, protection to feed too much 

solder and  overflow the tank.

 

Strong database system


● Strong database system, use machine longer time the more database will 

build, no worry for changing new operation.It will save flux information, fluxer 

nozzle information, solder information, solder nozzle information. And all 

information Will be record under the PCB’s project information with the

 programming path & temperature information. For future same board 

running, just use the same configuration.

 

SLog function. Can set 3 level different users


● SLog function. Can set 3 level different users. All logs will be saved and 

customer can check who use the machine and what happen.

Motion System

 Self designed cast aluminum platfom

● Servo motor ,ball screw and linear rail for x,y ,z axis motion system,all 

motion system like ball screw, linear rail from best brand HIWIN in Taiwan.

 

Cast aluminium for movement parts, providing a light & strong solution so  to make sure machine can run at higher speed than competitors.

● Cast aluminium for movement parts, providing a light & strong solution so 

to make sure machine can run at higher speed than competitors.

 

Spray Flux

 Standard equipped with spray valve

●  Standard equipped with spray valve , which can meet minium dia 10mm flux 

dot dimension.and Pressure flux tank with regulating valve to make sure flux is 

always under same pressure, so to provide stable fluxing performance.

 

Optional with drop jet valve from Germanny originally

● Optional with drop jet valve from Germanny originally, which can meet dia 2mm 

flux dot dimension.

 

Pressure flux tank with regulating valve

● Pressure flux tank with regulating valve to make sure flux is always under same 

pressure, so to provide stable fluxing performance.

● Flux tank & acohol interlock, can swith to clean nozzle in short time .

● With filtering system for flux, avoild nozzle get clog.

 

Preheating

Bottom preheating zone, before soldering PCB will move here to heat  up setting time under setting temperature.

● Bottom preheating zone, before soldering PCB will move here to heat 

up setting time under setting temperature.

 

Selecting Soldering Pot

Titanium soldering pot, 100% capable for lead free application

● Titanium soldering pot, 100% capable for lead free application. Standard 

equipped with mechanical pump, easy for maintenance.

 

N2 direct heating system is standard equipped, can heat N2 to 350 c degree, enhance the wetting ability for lead free sodlering.

● N2 direct heating system is standard equipped, can heat N2 to 350 c degree,

enhance the wetting ability for lead free sodlering.

 

live camera can monitor soldering process in real time

● live camera can monitor soldering process in real time. 

 

 Can specially design solder nozzle for cusotmer's application, refer below samples

● Can specially design solder nozzle for cusotmer's application, refer below 

samples. And specially designed groove for nozzle, can get a high & stable solder 

head, especially usually for fine pitch soldering. With right application, it can 

handle 0.5mm clearance pad. 

 

Controlling system

 All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker,  Schneider contactor, invertor  etc , all wiring cetificated by CE .

● All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker, 

Schneider contactor, invertor  etc , all wiring cetificated by CE .  Industrial PC for 

controlling.

ASEL-450 Specifications

  Item

  ASEL-450

  General

 

  Operating power/Max power

  2~5KW/8KW

  PCB dimension

  50x50---350x400mm    

  Machine dimension

  1350(W)*1450(D)*1700(H)  

  Net weight

  750KG          

  Air supply

  3-5 bars

  Power supply

  1PH 220V 50HZ

  Exhausting required

  200M3/h

  PCB Robotic Platform

 

  Axes of Motion

  X, Y, Z

  Motion Control

   Servo motors for X,Y,Z

  Position Accuracy                  

  + / - 0.05 mm

  Solder Management

 

  Standard Solder Stations

  1          

  Solder Pot Capacity

  15 kgs

  Solder Temperature Control

  PID

  Heat-Up Time

  About 30mins

  Max Temperature

  380 ℃

  Solder Pot heater

  3kw  

  Solder Nozzles

 

  MiniWave Nozzles

  Dia 2 to 8mm

  Customized nozzle

  Available

  Nozzle Material

  Proprietary Alloy

  Nitrogen (N2) Inertion Management

 

  N2 heater

  standard equipped

  N2 Temp PID Control Range

  0 - 350 ℃

  N2 Consumption per Nozzle

  1.2m3/H  

  Required N2 Purity  |  Oxygen

  O2 < 20 PPM

  Optional Flux Management

 

  Spray Flux Nozzle

  Standard equipped with sprayer nozzle with can meet dia 10mm dot at PCB

  Spray Flux Durability

  High Durability Stainless Steel  

  Flux Capacity

  1L

  Flux Tank

  Constant pressure tank

  Optional preheat

 

  IR heater

  2kw

  Controlling System          

 

  Industrial PC

  Yes

  Typical Program Time

  10 Minutes

  Program method

  Setting by Displayer

  Controlling system

  Industrial PC

Applications:

 
Wire Soldering  Mixed PCB
Wire Soldering Mixed PCB
 Automotive SenserMini SUB Connector 
Automotive Senser Mini SUB Connector
Mixed PCB, tall components beside soldering pad  Mixed PCB, tall components beside soldering pad
Mixed PCB, tall components beside soldering pad Flex PCB to platic cover




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