Machine working concept: Solder pot and flux sprayer is fixed,PCB is moved by X/Y/Z with servo motor inline N2 heating system,Soldering path and fluxing path can be programming by PC,line-on camera is option to show the sodering process.
Machine working concept: Solder pot and flux sprayer is fixed, PCB is moved by X/Y/Z with servo motor inline N2 heating system, Soldering path and fluxing path can be programming by PC,line-on camera is option to show the soldering process.
Solder It “Solder it” is windows OS 7 based software to create a solder program for each single solder point,with an easy POINT AND CLICK tool a repeatable solder program is done within minutes Advantages: | |
● Standard equipped with Fiducial point setting, easy to get good repeat-ability of position. Programming under Gerber information,more precision information than picture All PCB information will be set and stock like dimension etc. | |
● At the production page, it will show in-time working position, fidicious camera, and main parameters. | |
● Empty Move Time,Site Working Time,Total Time:user can find Estimated Time for Empty Move,Site Working and Total. | |
● Pallet Details:It is the information about pallet,and it can choice which one working or not. | |
● Wise assignment contains every basic feature which are used to prepare machine before starting production,including Auto Home,Sensor and Axis Status,Auto Wave Height Calibration,Auto Solder Fill-up and Navigation for position calibration. | |
● Machine’s setting will be opened for superior engineer. ① Can determine the wave calibration location, how often, very useful & necessary unction to get a uniform soldering quality. ②Can determine location to feed solder wire, protection to feed too much solder and overflow the tank. | |
● Strong database system, use machine longer time the more database will build, no worry for changing new operation.It will save flux information, fluxer nozzle information, solder information, solder nozzle information. And all information Will be record under the PCB’s project information with the programming path & temperature information. For future same board running, just use the same configuration. | |
● SLog function. Can set 3 level different users. All logs will be saved and customer can check who use the machine and what happen. |
Motion System | |
● Servo motor ,ball screw and linear rail for x,y ,z axis motion system,all motion system like ball screw, linear rail from best brand HIWIN in Taiwan. | |
● Cast aluminium for movement parts, providing a light & strong solution so to make sure machine can run at higher speed than competitors. | |
Spray Flux | |
● Standard equipped with spray valve , which can meet minium dia 10mm flux dot dimension.and Pressure flux tank with regulating valve to make sure flux is always under same pressure, so to provide stable fluxing performance. | |
● Optional with drop jet valve from Germanny originally, which can meet dia 2mm flux dot dimension. | |
● Pressure flux tank with regulating valve to make sure flux is always under same pressure, so to provide stable fluxing performance. ● Flux tank & acohol interlock, can swith to clean nozzle in short time . ● With filtering system for flux, avoild nozzle get clog. | |
Preheating | |
● Bottom preheating zone, before soldering PCB will move here to heat up setting time under setting temperature. | |
Selecting Soldering Pot | |
● Titanium soldering pot, 100% capable for lead free application. Standard equipped with mechanical pump, easy for maintenance. | |
● N2 direct heating system is standard equipped, can heat N2 to 350 c degree, enhance the wetting ability for lead free sodlering. | |
● live camera can monitor soldering process in real time. | |
● Can specially design solder nozzle for cusotmer's application, refer below samples. And specially designed groove for nozzle, can get a high & stable solder head, especially usually for fine pitch soldering. With right application, it can handle 0.5mm clearance pad. | |
Controlling system | |
● All brand electrical parts,such as Panasonic servo & driver , Mitsubishi breaker, Schneider contactor, invertor etc , all wiring cetificated by CE . Industrial PC for controlling. |
ASEL-450 Specifications | |
Item | ASEL-450 |
General |
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Operating power/Max power | 2~5KW/8KW |
PCB dimension | 50x50---350x400mm |
Machine dimension | 1350(W)*1450(D)*1700(H) |
Net weight | 750KG |
Air supply | 3-5 bars |
Power supply | 1PH 220V 50HZ |
Exhausting required | 200M3/h |
PCB Robotic Platform |
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Axes of Motion | X, Y, Z |
Motion Control | Servo motors for X,Y,Z |
Position Accuracy | + / - 0.05 mm |
Solder Management |
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Standard Solder Stations | 1 |
Solder Pot Capacity | 15 kgs |
Solder Temperature Control | PID |
Heat-Up Time | About 30mins |
Max Temperature | 380 ℃ |
Solder Pot heater | 3kw |
Solder Nozzles |
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MiniWave Nozzles | Dia 2 to 8mm |
Customized nozzle | Available |
Nozzle Material | Proprietary Alloy |
Nitrogen (N2) Inertion Management |
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N2 heater | standard equipped |
N2 Temp PID Control Range | 0 - 350 ℃ |
N2 Consumption per Nozzle | 1.2m3/H |
Required N2 Purity | Oxygen | O2 < 20 PPM |
Optional Flux Management |
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Spray Flux Nozzle | Standard equipped with sprayer nozzle with can meet dia 10mm dot at PCB |
Spray Flux Durability | High Durability Stainless Steel |
Flux Capacity | 1L |
Flux Tank | Constant pressure tank |
Optional preheat |
|
IR heater | 2kw |
Controlling System |
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Industrial PC | Yes |
Typical Program Time | 10 Minutes |
Program method | Setting by Displayer |
Controlling system | Industrial PC |
Applications: | |
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Wire Soldering | Mixed PCB |
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Automotive Senser | Mini SUB Connector |
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Mixed PCB, tall components beside soldering pad | Flex PCB to platic cover |